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The primary focus of the Senior Production Engineer is to lead continuous improvement activities related to commercial chemical manufacturing processes. Engineering personnel lead continuous improvement projects for major product lines and manufacturing areas, providing technical insights, leadership, and disciplined project management for implementation of improvement projects.
The Sr Production Engineer also acts as a technical resource for Operations personnel in the plant, applying technical skills to optimize plant operations, resolve plant problems and enable safe and efficient production of quality products. The Production Engineer is expected to be able to interact effectively with a wide variety of teams to implement change effectively and sustain the gains. The Production Engineer is expected to be able to thrive in a fast paced and very dynamic environment.

How will you CONTRIBUTE and GROW?

Responsibilities include but are not limited to:

  • Technical leadership of one or more continuous improvement projects
  • Troubleshoot problems in manufacturing processes
  • Improve the safety of existing manufacturing installations
  • Identify and implement methods for manufacturing cost reduction in line with business needs
  • Develop practical solutions to complex technical problems
  • Develop the capital projects to improve efficiency, reliability, safety, and product line expansion
  • Develop PIDs, specification documents, process design package, and control systems functional design for projects
  • Document and communicate institutional knowledge throughout the organization
  • Develop training materials for Operations technicians.  Participate in the technician qualification process by providing classroom instruction on basic principles, troubleshooting and process specifics.
  • Successfully complete all required trainings
  • Keep process documentation up-to-date (PFDs, PIDs, H&M balance, specification sheets, design documentation).
  • Support new process startup - shift work may be required
  • Improve the production KPI such as increasing the OEE, reduce the downtime and improve the quality
  • Monitoring the process indicator and response on time 
  • On call for nights, weekends, and holidays
  • Responsible for Statistical Process Control (SPC) including daily, weekly, monthly and annual reporting.
  • Responsible for investigation and actions to address any issues from SPC and SQC monitoring
  • Responsible for conducting root cause investigations and developing corrective and preventive actions for safety/quality/process incidents/event
  • Drives a culture of "Do It Safe, Do It Right the First Time" with their actions and their words on a daily basis.

KPIs include but are not limited to: (Align with country/AP/global goal)

  • LOPC reduction rate : 50% ex) 10 events in last year -> 5 event in this year
  • Complete all actions of safety survey from safety session in 2023
  • Minimize the downtime to enhance the Availability increasing in OEE
  • Investigate the the sampling method to increasing the First time pass rate
  • Follow up the PHA action items on time
  • Complete the 2 CI projects in 2023

Are you a MATCH?

Required Qualifications

  • BS in Chemical Engineering
  • Strong understanding of chemical engineering fundamentals
  • Similar industrial experience is preferred
  • Experience working with highly hazardous chemicals at a manufacturing facility
  • is preferred
  • Demonstrated project planning and management expertise
  • Proven track record of delivering on commitments
  • Understanding the distillation and column operation system
  • Good abilities for troubleshooting and expecting the impact

About Air Liquide
 

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